2004 Toyota PriusFACTORY OEM SERVICE PROCEDURE

How To Proceed With Troubleshooting

The hand-held tester can be used at step  3,  4,  5,  7 and  10.

  1. VEHICLE BROUGHT TO WORKSHOP 

    Go To Next step.

  2. CUSTOMER PROBLEM ANALYSIS (See  CUSTOMER PROBLEM ANALYSIS CHECK   ) 

    Go To Next step.

  3. CONNECT HAND-HELD TESTER TO DLC3 

    HINT:

    If the display indicates a communication fault in the tester, inspect DLC3.

    Go To Next step.

  4. CHECK DTC AND FREEZE FRAME DATA (See  DTC CHECK/CLEAR   ) 

    HINT:

    Record or print DTCs and freeze frame data, if needed.

    Go To Next step.

  5. CLEAR DTC AND FREEZE FRAME DATA (See  DTC CHECK/CLEAR   ) 

    Go To Next step.

  6. VISUAL INSPECTION 

    Go To Next step.

  7. SETTING CHECK MODE DIAGNOSIS (See  CHECK MODE PROCEDURE   ) 

    Go To Next step.

  8. PROBLEM SYMPTOM CONFIRMATION 

    HINT:

    If the engine does not start, perform steps  10 and  12 first.

    MALFUNCTION OCCURS

    Malfunction does not occur A
    Malfunction occurs B

    A: GO TO NEXT STEP 

    B: GO TO STEP   10 

  9. SYMPTOM SIMULATION 

    Go To Next step.

  10. DTC CHECK (See  DTC CHECK/CLEAR   ) 
    MALFUNCTION CODE

    Malfunction code A
    No code B

    A: GO TO NEXT STEP 

    B: GO TO STEP   12 

  11. DTC CHART (See  DIAGNOSTIC TROUBLE CODE CHART   ) 

    GO TO STEP   14 

    Go To Next step.

  12. BASIC INSPECTION (See  BASIC INSPECTION   ) 
    PARTS CONFIRMED

    Wrong parts not confirmed A
    Wrong parts confirmed B

    A: GO TO NEXT STEP 

    B: GO TO STEP   17 

  13. PROBLEM SYMPTOMS TABLE (See  PROBLEM SYMPTOMS TABLE   ) 
    PARTS & CIRCUIT CONFIRMED

    Wrong circuit confirmed A
    Wrong parts confirmed B

    A: GO TO NEXT STEP 

    B: GO TO STEP   17 

  14. CHECK ECM POWER SOURCE CIRCUIT (See  ECM POWER SOURCE CIRCUIT   ) 

    Go To Next step.

  15. CIRCUIT INSPECTION 
    MALFUNCTION CONFIRMED

    Malfunction not confirmed A
    Malfunction confirmed B

    A: GO TO NEXT STEP 

    B: GO TO STEP   18 

    Go To Next step.

  16. CHECK FOR INTERMITTENT PROBLEMS (See  CHECK FOR INTERMITTENT PROBLEMS   ) 

    GO TO STEP   18 

    Go To Next step.

  17. PARTS INSPECTION 

    Go To Next step.

  18. IDENTIFICATION OF PROBLEM 

    Go To Next step.

  19. ADJUSTMENT AND/OR REPAIR 

    Go To Next step.

  20. CONFIRMATION TEST 

    END 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.