2004 Toyota PriusFACTORY OEM SERVICE PROCEDURE

Torque Specification

TORQUE SPECIFICATION

Part Tightened N.m kgf.cm ft.lbf
Fuel deliver pipe sub-assy x Cylinder head sub-assy (See REPLACEMENT ) Bolt A Bolt B 19 9.0 194 92 14 80 in..lbf
Cylinder head cover sub-assy Cylinder head sub-assy 10 102 7
Ignition coil assy x Cylinder head cover sub-assy 9.0 92 80 in..lbf
Engine wire x Cylinder head cover sub-assy 9.0 92 80 in.lbf
Reservoir bracket x Body 8.5 87 75 in..lbf
Brake master cylinder reservoir sub-assy x Reservoir bracket 8.5 87 75 in..lbf
Cowl top panel sub-assy outer front x Body 6.4 65 57 in..lbf
Trap w/ outlet valve canister assy x Fuel tank assy 6.0 61 53 in..lbf
Fuel tank bracket RR x Fuel tank assy 6.0 61 53 in..lbf
Fuel tank band sub-assy No. 1 RH x Body 39 400 29
Fuel tank band sub-assy No. 1 LH x Body 39 400 29
Exhaust pipe assy front x Exhaust manifold 43 440 32
Exhaust pipe assy front x Exhaust pipe assy tail 43 440 32
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.