2004 Toyota Matrix Base, FWD, AutomaticFACTORY OEM SERVICE PROCEDURE

Proportioning Valve ASSY: Replacement

  1. REMOVE PROPORTIONING VALVE ASSY 
    1. Using SST, disconnect the 5 brake tubes from the proportioning valve assy.

      SST 09023-00100

      Fig 1: Disconnecting 5 Brake Tubes From Proportioning Valve Assy
      G02634044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and proportioning valve assy from the body.
      Fig 2: Removing Bolts And Proportioning Valve Assy From Body
      G02634045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL PROPORTIONING VALVE ASSY 
    1. Install the proportioning valve assy with the 2 bolts.

      Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf) 

      Fig 3: Installing Proportioning Valve Assy
      G02634046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, connect the 5 brake tubes to the proportioning valve assy.

      SST 09023-00100

      Torque: 15.2 N.m (155 kgf.cm, 11 ft.lbf) 

      Fig 4: Connecting Brake Tubes To Proportioning Valve Assy
      G02634047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. FILL RESERVOIR WITH BRAKE FLUID 
  4. BLEED MASTER CYLINDER (See  BRAKE FLUID   ) 

    SST 09023-00100

  5. BLEED BRAKE LINE (See  BRAKE FLUID   ) 
  6. CHECK FLUID LEVEL IN RESERVOIR 
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.