2004 Toyota Matrix Base, 4WDFACTORY OEM SERVICE PROCEDURE

Torque Specification

TORQUE SPECIFICATION - TRANSFER ASSEMBLY

Part Tightened N.m Kgf.cm Ft.lbf
Driven Pinion Gear Nut (W/ Sst) 260-355 2647-3616 191-262
Ring Gear At Transfer Ring Gear Mounting Case 77.5 790 57
Bearing Cap Set Bolt 63.2 644 47
Transfer Extension Housing Sub-Assy At Transfer Case 25.5 260 19
Transfer Extension Housing Sub-Assy At Transfer Dynamic Damper 25.5 260 19
Breather Oil Deflector Set Bolt 6.5 66 58 In.Lbf
Transfer Case Rear Cover No.1 At Transfer Case 18.8 200 14
Transfer Drain Plug At Transfer Assy 49 500 36
Transfer Case No.1 Plug At Transfer Assy 49 500 36
Transfer Case No.2 Plug At Transfer Assy 49 500 36
Stud Bolt At Transfer Assy 39.2 400 29
Transfer Assy Set Nut 68.8 700 51
Transfer Assy At Transfer Stiffener Plate 34 347 25
Transfer Assy At Engine Mounting Bracket 64 652 47
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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