2004 Toyota Land CruiserFACTORY OEM SERVICE PROCEDURE

Fuel Pump: Installation

  1. INSTALL FUEL PUMP FILTER TO FUEL PUMP 

    Install the pump filter with a new clip.

  2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET 
    1. Install the rubber cushion to the fuel pump.
    2. Connect the fuel hose to the outlet port of the fuel pump.
    3. Install the fuel pump by pushing the lower side of the fuel pump.
  3. INSTALL LEAD WIRE TO FUEL PUMP 
    Fig 1: Pushing Lower Side Of Fuel Pump
    G03076866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK 
    1. Install a new gasket to the fuel suction plate.
    2. Insert the fuel pump and the sender gauge assembly into the fuel tank.
    3. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque: 3.5 N.m (35 kgf.cm, 31 in.lbf) 

      Fig 2: Installing Fuel Tank Vent Tube Set Plate With 8 Bolts
      G03076867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT FUEL MAIN TUBE AND RETURN TUBE (FUEL TUBE CONNECTORS) TO FUEL SUCTION PLATE 
    1. Before installing the tube connectors, check foreign matters on the connection between the nylon tube and the suction plate.
    2. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.
      Fig 3: Inserting Clips
      G03076868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After the connection, pull out the clips to check to see that they are installed securely.
  6. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 
  7. CHECK FOR FUEL LEAKS (See  SFI SYSTEM   ) 
  8. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Install the rear service hole cover with the 2 screws.
    2. Cover the rear and front floor carpets.
  9. INSTALL REAR DOOR SCUFF PLATES, STEP PLATES AND REAR SEAT LOCK COVERS 
  10. INSTALL NO.1 REAR SEATS 
    Fig 4: Pulling Out Clips
    G03076869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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