2004 Toyota Land CruiserFACTORY OEM SERVICE PROCEDURE

Circuit Opening Relay: Inspection

  1. REMOVE RELAY BOX COVER 
  2. REMOVE CIRCUIT OPENING RELAY (Marking: C/OPN) 
    Fig 1: Removing Circuit Opening Relay
    G03076915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT CIRCUIT OPENING RELAY CONTINUITY 
    1. Using an ohmmeter, check that there is a continuity between terminal 1 and 2.

      If there is no continuity, replace the relay.

    2. Check that there is no continuity between terminal 3 and 5.

      If there is a continuity, replace the relay.

      Fig 2: Inspecting Circuit Opening Relay Continuity
      G03076916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT CIRCUIT OPENING RELAY OPERATION 
    1. Apply the battery positive voltage across terminal 1 and 2.
    2. Using an ohmmeter, check that there is a continuity between terminal 3 and 5.

      If there is no continuity, replace the relay.

  5. REINSTALL CIRCUIT OPENING RELAY 
  6. REINSTALL RELAY BOX COVER 
    Fig 3: Inspecting Circuit Opening Relay Operation
    G03076917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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