2004 Toyota Corolla LE, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel System: Precaution

  1. BEFORE WORKING ON FUEL SYSTEM, DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY 
  2. DO NOT SMOKE OR WORK NEAR AN OPEN FLAME WHEN WORKING ON FUEL SYSTEM 
  3. KEEP GASOLINE AWAY FROM RUBBER OR LEATHER PARTS 
  4. WORK FOR PREVENT GASOLINE FROM SPILLING OUT 
    1. Remove the rear seat cushion.

      (See OVERHAUL (W/SEPARATE TYPE) or OVERHAUL (W/BENCH TYPE) )

    2. Remove rear floor service hole cover.

      See REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY )

    3. Disconnect the fuel pump connector.
    4. Start the engine. After the engine has stopped on its own, turn the ignition switch to lock.
    5. Disconnect negative (-) terminal cable from battery.
    6. Connect the fuel pump connector.
    7. Install rear floor service hole cover. (See REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY )
    8. Install the rear seat cushion.

      (See OVERHAUL (W/SEPARATE TYPE) or OVERHAUL (W/BENCH TYPE) )

    Fig 1: Identifying Fuel Pump Connector
    G02898667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. FUEL SYSTEM 
    1. When disconnecting the high fuel pressure line, a large amount of gasoline will spill out, so observe these procedures.
      1. Work for prevent gasoline from spilling out.
      2. Disconnect the fuel tank main tube.
      3. Drain the fuel remained inside the fuel tank main tube.
      4. Protect the disconnected fuel tank main tube from damage and foreign material by covering it with a vinyl bag.
        Fig 2: Preventing Fuel Tank Main Tube
        G02898668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Put a container under the connection.
      Fig 3: Removing Gasoline In A Container
      G02898669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Observe these precautions when removing and installing the fuel injector.
      1. Never reuse an O-ring.
      2. When placing a new O-ring on the fuel injector, take care not to damage it in any way.
      3. Coat a new O-ring with spindle oil or gasoline before installing.
      NOTE: Never use engine, gear or brake oil.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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