2004 Toyota Avalon XLSFACTORY OEM SERVICE PROCEDURE

Front Wheel Alignment: Inspection

NOTE: w/ VSC:
Be sure to perform the steering angle sensor zero point calibration after adjusting the front wheel alignment (See PRE-CHECK ).
  1. MEASURE VEHICLE HEIGHT 

    Vehicle height: 

    VEHICLE HEIGHT

    Front mm (in.) (1) (2) Rear mm (in.)
    213(8.39) 266(10.47)
    (1) Front measuring point: Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
    (2) Rear measuring point: Measure the distance from the ground to the center of the front side strut rod mounting bolt.
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

    If the vehicle height is not the specified value, try to adjust it by pushing down on or lifting the body.

    Fig 1: Measuring Vehicle Height
    G02879257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR POSITION VEHICLE ON WHEEL ALIGNMENT TESTER 

    Follow the specific instructions of the equipment manufacturer.

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 

    Camber, caster and steering axis inclination: 

    CAMBER, CASTER AND STEERING AXIS INCLINATION

    Camber Right-left error -0 °37' +/- 45' (-0.62° +/- 0.75°) 45' (0.75°) or less
    Caster Right-left error 2° 10 +/- 45' (2.17° +/- 0.75°) 45'(0.75°)or less
    Steering axis inclination Right-left error 13° 04'+/- 45' (13.07° +/- 0.75°) 45' (0.75°) or less

    If the caster and steering axis inclination are not within the specified values, after the camber has been correctly adjusted, re-check the suspension parts for damaged and/or worn out parts.

    Fig 2: Positioning Vehicle On Wheel Alignment Tester
    G02879258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. ADJUST CAMBER 
    NOTE: After the camber has been adjusted, inspect the toe-in.
    1. Remove the front wheel and ABS speed sensor clamp.
    2. Remove the 2 nuts on the lower side of the shock absorber.
    3. Coat the threads of the nuts with engine oil.
    4. Temporarily install the 2 nuts.
      Fig 3: Removing Nuts On Lower Side Of Shock Absorber
      G02879259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction in which the camber adjustment is required.
    6. Tighten the nuts.

      Torque: 211 N.m (2,150 kgf.cm, 156 ft.lbf) 

    7. Install the ABS speed sensor clamp and front wheel.

      Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

    8. Check the camber.

      HINT:

      • Try to adjust the camber to the center of the specified value.
      • Adjusting value for the set bolts is 6' - 30' (0.1 ° - 0.5°). If the camber is not within the specified value, using the following table, estimate how much additional camber adjustment will be required, and select the camber adjusting bolt.
      Fig 4: Adjusting Camber
      G02879260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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