2004 Toyota Avalon XLFACTORY OEM SERVICE PROCEDURE

Circuit Opening Relay: Inspection

  1. REMOVE CIRCUIT OPENING RELAY 
  2. INSPECT CIRCUIT OPENING RELAY CONTINUITY 
    1. Using an ohmmeter, check that there is continuity between terminals 1 and 2.

      If there is no continuity, replace the relay.

    2. Check that there is no continuity between terminals 3 and 5.

    If there is continuity, replace the relay.

    Fig 1: Inspecting Circuit Opening Relay Continuity
    G02878994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT CIRCUIT OPENING RELAY OPERATION 
    1. Apply battery voltage across terminals 1 and 2.
    2. Using an ohmmeter, check that there is continuity between terminals 3 and 5.

    If there is no continuity, replace the relay.

  4. REINSTALL CIRCUIT OPENING RELAY 
    Fig 2: Inspecting Circuit Opening Relay Operation
    G02878995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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