2004 Toyota Avalon XLFACTORY OEM SERVICE PROCEDURE

Acoustic Control Induction System (ACIS): Installation

  1. INSTALL NO.1 INTAKE AIR CONTROL VALVE (see  REPLACEMENT   and  INSTALLATION   ) 
  2. INSTALL NO.2 INTAKE AIR CONTROL VALVE 
    1. Install the No.2 intake air control valve.
      1. Install a new gasket to the air intake chamber.
        Fig 1: Installing Gasket To Air Intake Chamber
        G02878985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply a light coat of engine oil to the rubber portions.
      3. Apply seal packing to the positions of the intake air control valve shown in Fig 2 .

        Seal packing: Part No. 08826-00080 or equivalent 

      4. Install the intake air control valve, ground strap and cable with the 4 nuts.

      Torque: 14.5 N.m (145 kgf.cm, 10 ft.lbf) 

    2. Connect the actuator vacuum hose.
    Fig 2: Applying Seal Packing To Positions Of Intake Air Control Valve
    G02878986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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