2003 Toyota RAV4 Base, AWD, StandardFACTORY OEM SERVICE PROCEDURE

Front Wheel Alignment: Inspection

  1. MEASURE VEHICLE HEIGHT 
    1. Bounce the vehicle.
    2. Measure the front vehicle height.

      Measure the distance from the ground to the center of the lower suspension arm front mounting bolt.

      Fig 1: Identifying Front & Rear Height
      G02854655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the rear vehicle height.

      Measure the distance from the ground to the center of the body side No. 1 suspension arm mounting bolt.

      Front vehicle height: 

      Fig 2: Front Vehicle Height Table
      G02854653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Rear vehicle height: 

      Fig 3: Rear Vehicle Height Table
      G02854654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CAMBER-CASTER-KINGPIN GAUGE AND POSITION VEHICLE ON WHEEL ALIGNMENT TESTER 
    Fig 4: Wheel Alignment Tester
    G02854656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Follow the specific instructions of the equipment manufacturer.

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 

    Left-right error: 45' (0.75°) or less 

    CAMBER:

    2WD -0 °25' +/- 45' (-.0.42° +/- 0.75°)
    4WD -0 °20' +/- 45' (-0.33° +/- 0.75°)
    CASTER:

    2WD 2 °00' +/- 45' (2.00° +/- 0.75°)
    4WD -1 °55' +/- 45' (1.92° +/- 0.75°)
    STEERING AXIS INCLINATION:

    2WD 11 °00' +/- 45' (11.00° +/- 0.75°)
    4WD 10° 45'+/- 45' (10.75° +/- 0.75°)

    If the caster and steering axis inclination are not within the specification, after the camber has correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.

  4. ADJUST CAMBER 
    NOTE: After the camber has been adjusted, inspect the toe-in.
    1. Remove the front wheel.
    2. Remove the 2 nuts on the lower side of the shock absorber.
    3. Coat the threads of the nuts with engine oil.
    4. Temporarily install the 2 nuts.
      Fig 5: Locating Lower Side Shock Absorber Nut
      G02854657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction where the camber adjustment is required.
    6. Tighten the 2 nuts.
      1. Torque: 143 N.m (1,460 kgf.cm, 105 ft.lbf) 
    7. Install the front wheel.
      1. Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 
    8. Check the camber.
      NOTE:
      • Try to adjust the camber to the center of the specified value.
      • Adjusting value for the set bolts is 6' - 30' (0.1 ° - 0.5°).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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