2002 Toyota PriusFACTORY OEM SERVICE PROCEDURE

Differential Case: Disassembly

  1. Remove tapered roller bearing RHΒ  .

    Using SST, remove the tapered roller bearing RH.

    SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04060, 09958-04010)

    Fig 1: Pressing Differential Case Tapered Roller Bearing Out (Right Side)
    G01066092Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove tapered roller bearing LHΒ  .

    Using SST, remove the tapered roller bearing LH.

    SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04060, 09958-04010)

    Fig 2: Pressing Differential Case Tapered Roller Bearing Out (Left Side)
    G01066093Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
  3. Disassemble differential caseΒ  :
    1. Using a pin punch and a hammer, drive out the straight pin.
      Fig 3: Punching Straight Pin out
      G01066094Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the pinion shaft, 2 pinions, 2 pinion thrust washers, 2 side gears and 2 side gear thrust washers from the case. See Figure.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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