2002 Toyota PriusFACTORY OEM SERVICE PROCEDURE

Radiator & Condenser Module Removal

    NOTE:

    At the time of installation, please refer to the following item:

    • Evacuate air from refrigeration system.
    • Charge system with refrigerant and inspect for leakage of refrigerant.

      Specified amount: 500 +/- 50 g (17.64 +/- 1.76 oz.)Β 

  1. Discharge refrigerant from refrigeration system
  2. NOTE: It is not necessary to drain out all the coolant.
  3. Drain engine coolant from radiator.
  4. Remove electric cooling fan assembly. See ELECTRIC COOLING FAN REMOVALΒ .
  5. Remove front bumper. See FRONT BUMPER .
  6. Remove radiator reservoir hose.
  7. Disconnect discharge and liquid tube:
      NOTE: Cap open the fittings immediately to keep moisture or dirt out of the system.

      At the time of installation, please refer to the following item.

      Lubricate 2 new o-rings with compressor oil and install them on to the tubes.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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