1997 Toyota RAV4 2D Utility, AWDFACTORY OEM SERVICE PROCEDURE

Fuel Injectors

  1. Ensure ignition is off. Disconnect electrical connector at fuel injector. Using ohmmeter, check resistance between electrical terminals on fuel injector. Replace fuel injector if resistance is not within specification. See FUEL INJECTOR RESISTANCEΒ  table.
  2. To check fuel injector volume, remove fuel injector. See FUEL RAILS & FUEL INJECTORS under FUEL SYSTEM in REMOVE/INSTALL/OVERHAUL article. Disconnect fuel hose from fuel filter and use Delivery Hose (09268-41046) to install fuel injector on fuel filter. See Fig 1.
    NOTE: Fuel injector is connected to fuel filter, as fuel pressure regulator is located on the fuel pump in the fuel tank.
  3. Place fuel injector into a clean graduated container. Place vinyl tube on end of fuel injector to prevent fuel spillage.
  4. Use scan tool to operate the fuel pump to pressurize the fuel system. See FUEL PRESSURE under FUEL SYSTEM in BASIC TESTING article.
    NOTE: Fuel pump may also be operated to pressurize fuel system by applying battery voltage to electrical terminals on fuel pump. For operating of fuel pump, see FUEL PUMP RESISTANCE & OPERATION under FUEL DELIVERYΒ  under FUEL SYSTEM.
  5. Connect Fuel Injector Tester (09842-30070) to fuel injector for 15 seconds. See Fig 2. Measure fuel injector volume. Test each fuel injector 2-3 times. Replace fuel injector if fuel injector volume is not within specification. See FUEL INJECTOR VOLUME SPECIFICATIONSΒ  table.
    NOTE: Ensure difference between fuel injector volume on all fuel injectors is within specification. See FUEL INJECTOR VOLUME SPECIFICATIONSΒ  table.
  6. Disconnect fuel injector tester. Ensure fuel leakage from end of fuel injector is one drop or less in specified time. See FUEL INJECTOR LEAKAGE SPECIFICATIONSΒ  table. Replace fuel injector if leakage exceeds specified amount.
FUEL INJECTOR RESISTANCE - Ohms @ 68Β°F (20Β°C)

Application Ohms
RAV4 13.8
FUEL INJECTOR VOLUME SPECIFICATIONS

Application Cu. In. (cc)
RAV4 3.1-4.2 (51-69)
Maximum Difference Between Each Fuel Injector .3 (5)
FUEL INJECTOR LEAKAGE SPECIFICATIONS

Application Leakage Time
RAV4 1 Minute
Fig 1: Connections For Testing Typical Fuel Injector
G97D06367Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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