1985 Toyota Tercel BaseFACTORY OEM SERVICE PROCEDURE

Fuel Evaporation System: Description

Toyota fuel evaporation control system is designed to prevent the escape of raw fuel vapors into the atmosphere. This is accomplished with a special fuel tank, filler cap, charcoal fuel vapor storage canister(s), and various control valves (depending on vehicle application).

When fuel vapor pressure builds in tank, a check valve in canister opens and vapors flow into canister for storage. When vacuum forms in tank, a check valve in canister opens and stored vapors are drawn into fuel tank. If fuel tank vacuum should increase above a pre-set level, a vacuum relief valve opens in filler cap and fresh air flows into fuel tank preventing tank collapse.

Fig 1: Check Valves in Charcoal Canister
G41093Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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