2008 Suzuki XL7 Base, AWDFACTORY OEM SERVICE PROCEDURE

Primary Fuel Tank Module

Fig 1: Identifying Primary Fuel Tank Module Parts Location
G05465656Courtesy of SUZUKI OF AMERICA CORP.

The primary fuel tank module is located inside of the right side of the fuel tank and contains a reverse flow check valve. The check valve and the fuel pressure regulator maintain fuel pressure in the fuel feed pipe and the fuel rail in order to prevent long cranking times. The primary fuel tank module also consists of the following major components:

  • The fuel level sensor (4)
  • The fuel pump and reservoir assembly
  • The fuel strainer
  • The primary jet pump
  • The secondary jet pump
  • The fill limiter vent valve (6)
  • The fuel tank pressure sensor (1)
  • The fuel filter (3)
  • The fuel pressure regulator (5)
  • The fuel transfer pipe (2)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.