2004 Suzuki Vitara 4WD, AutomaticFACTORY OEM SERVICE PROCEDURE

External Pages

's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle. Different variant/trim Section 1 (Servicing - M/T) Section 2 (Manual Transmission) Section 3 (Clutch) Different car Section 1 (Engine Controls - Service & Adjustment Specifications) Section 2 (Engine Controls - On-Vehicle Adjustments) Section 3 (Engine Controls - Basic Diagnostic Procedures) Section 4 (Engine Controls - Self-Diagnostics) Section 5 (Engine Controls - Self-Diagnostics - 2.2L) Section 6 (Engine Controls - Trouble Shooting - No Codes) Section 7 (Engine Controls - System & Component Testing) Section 8 (Engine Controls - Pin Voltage Charts) Section 9 (Vacuum Diagrams) Section 10 (Engine Controls - Removal, Overhaul & Installation) Section 11 (Engine Performance - Wiring Diagrams) Section 12 (Engine Controls - Service & Adjustment Specifications) Section 13 (Engine Controls - On-Vehicle Adjustments) Section 14 (Engine Controls - Basic Diagnostic Procedures) Section 15 (Engine Controls - Self-Diagnostics - 1.6L) Section 16 (Engine Controls - Self-Diagnostics) Section 17 (Engine Controls - Self-Diagnostics) Section 18 (Engine Controls - Self-Diagnostics) Section 19 (Engine Controls - Self-Diagnostics - 1.8L) Section 20 (Engine Controls - System & Component Testing) Section 21 (Engine Controls - Trouble Shooting - No Codes) Section 22 (Engine Controls - Pin Voltage/Circuit Resistance Charts) Section 23 (Engine Controls - Sensor Operating Range Charts) Section 24 (Vacuum Diagrams) Section 25 (Engine Controls - Removal, Overhaul & Installation) Section 26 (Engine Performance - Wiring Diagrams) Section 27 (Disc & Drum) Section 28 (Starters) Section 29 (Specifications & Drive Belt Routing) Section 30 (Engine Controls - Self-Diagnostics - 3.2L) Section 31 (Computer Relearn Procedures - Import) Section 32 (Air Bag Restraint Systems) Section 33 (Air Bag Restraint Systems) Section 34 (System Wiring Diagrams) Section 35 (System Wiring Diagrams) Section 36 (System Wiring Diagrams) Section 37 (System Wiring Diagrams) Section 38 (Engine Controls - Service & Adjustment Specifications) Section 39 (Engine Controls - On-Vehicle Adjustments) Section 40 (Engine Controls - Trouble Shooting - No Codes - Except 2.0L Turbo) Section 41 (Engine Controls - System & Component Testing) Section 42 (Removal, Overhaul & Installation) Section 43 (Instrument Panel) Section 44 (Engine Controls - Basic Diagnostic Procedures) Section 45 (Engine Controls - Service & Adjustment Specifications) Section 46 (Engine Controls - On-Vehicle Adjustments) Section 47 (Engine Controls - Basic Diagnostic Procedures) Section 48 (Removal & Installation) Section 49 (Engine Controls - Trouble Shooting - No-Codes) Section 50 (Computer Relearn Procedures) Section 51 (Engine Controls - Self-Diagnostics) Section 52 (Engine Controls - Self-Diagnostics) Section 53 (Engine Controls - System & Component Testing) Section 54 (System Wiring Diagrams) Section 55 (System Wiring Diagrams) Section 56 (System Wiring Diagrams) Section 57 (System Wiring Diagrams) Section 58 (2.5L V6) Section 59 (2.7L V6) Section 60 (Engine Controls - Self-Diagnostics) Section 61 (Engine Controls - Self-Diagnostics) Section 62 (Engine Controls - Pin Voltage Charts) Section 63 (Engine Controls - Sensor Operating Range Charts) Section 64 (Vacuum Diagrams) Section 65 (Air Bag Restraint Systems) Section 66 (Air Bag Restraint Systems) Section 67 (Air Bag Restraint Systems) Section 68 (Common Specs & Procedures) Section 69 (Specifications & Procedures) Section 70 (Common Specs & Procedures) Section 71 (Common Specs & Procedures) Section 72 (Axle Shafts) Section 73 (Specifications & Procedures) Section 74 (Specifications & Procedures) Section 75 (Specifications & Drive Belt Routing) Section 76 (Specifications & Drive Belt Routing) Section 77 (Generators & Regulators) Section 78 (Specifications) Section 79 (Disc & Drum) Section 80 (System Wiring Diagrams) Section 81 (System Wiring Diagrams) Section 82 (Front Suspension) Section 83 (Overhaul - A/T) Section 84 (Diagnosis) Section 85 (Removal & Installation) Section 86 (Overhaul - M/T) Section 87 (Clutches - M/T) Section 88 (Brake Interlock System) Section 89 (Overhaul - A/T) Section 90 (Diagnosis - A/T) Section 91 (Overhaul - M/T) Section 92 (Steering Wheel & Column) Section 93 (Power Assisted Steering System) Section 94 (Heater And Ventilation) Section 95 (Manual A/C Systems) Section 96 (Automatic A/C Systems) Section 97 (Body Electrical Control System) Section 98 (Air Bag Restraint Systems) Section 99 (Air Bag Restraint Systems) Section 100 (Lighting Systems) Section 101 (Instrumentation / Driver Info.) Section 102 (Wiper/Washers) Section 103 (Power Windows & Power Mirrors) Section 104 (Power Door Locks & Remote Keyless Entry) Section 105 (Interior Trim) Section 106 (Exterior Trim) Section 107 (Engine Cooling System) Section 108 (Differentials) Section 109 (Transfer Case) Section 110 (Exhaust System) Section 111 (Propeller Shaft) Section 112 (Wheels & Tires) Section 113 (Fuel System) Section 114 (Ignition System) Section 115 (Engine Lubrication System) Section 116 (Engine Electrical Devices) Section 117 (Engine General Information & Diagnosis) Section 118 (Engine Cooling System) Section 119 (Overhaul - M/T) Section 120 (Clutches) Section 121 (Power Steering) Section 122 (Anti-Lock Brake System) Section 123 (2.5L V6) Section 124 (Propeller Shaft) Section 125 (2.0L 4-Cylinder) Section 126 (Removal & Installation - M/T) Section 127 (Body Electrical Control System) Section 128 (Steering Wheel & Column) Section 129 (Power Assisted Steering System) Section 130 (Exterior Trim) Section 131 (Instrument Panel) Section 132 (Heated Seats) Section 133 (Lighting Systems) Section 134 (Heater & Ventilation) Section 135 (Air Conditioning Systems) Section 136 (Engine Lubrication System) Section 137 (Exhaust) Section 138 (Differential & 4WD System) Section 139 (Engine Lubrication System) Section 140 (Differentials) Section 141 (Engine Cooling System) Section 142 (Power Windows & Power Mirrors) Section 143 (Heater & Ventilation) Section 144 (Manual HVAC System) Section 145 (Anti-Lock Brake Systems) Section 146 (On-Vehicle Service) Section 147 (Overhaul) Section 148 (Engine Cooling) Section 149 (Instrumentation & Driver Info) Section 150 (Steering Wheel & Column) Section 151 (Fuel System) Section 152 (Steering) Section 153 (Anti-Lock Braking System) Section 154 (Ignition System) Section 155 (Fuel System) Section 156 (Precautions - General Information) Section 157 (General Information) Section 158 (Glass/Windows/Mirrors) Section 159 (Wiring Systems) Section 160 (Cellular/Entertainment/Navigation/Audio) Section 161 (Parking Brake) Section 162 (Air Bag System) Section 163 (Heater And Ventilation) Section 164 (Cruise Control System) Section 165 (Data Communication System) Section 166 (Charging System) Section 167 (Power Seat System) Section 168 (Lighting Systems) Section 169 (Automatic Transmission) Section 170 (Instrumentation/Driver Info./Horn) Section 171 (Immobilizer System) Section 172 (Security And Locks) Section 173 (Wipers/Washers) Section 174 (Brakes - Abs) Section 175 (Brakes - Mechanical) Section 176 (Differential) Section 177 (Tire Pressure Monitoring System) Section 178 (Engine General Information And Diagnosis) Section 179 (Engine Cooling System) Section 180 (Starting System) Section 181 (Aux. Emission Control Devices) Section 182 (Propeller Shaft) Section 183 (Drive Shaft / Axle) Section 184 (Engine Exhaust System) Section 185 (Engine Mechanical) Section 186 (Sun Roof/T Top

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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