2004 Suzuki Verona EXFACTORY OEM SERVICE PROCEDURE

Oxygen Sensor (O2S) Removal

  1. Disconnect the negative battery cable.
  2. Disconnect the oxygen sensor wiring harness connector.
    CAUTION: The oxygen sensor (O2S) uses a permanently attached pigtail and connector. This pigtail should not be removed from the O2S. Damage or removal of the pigtail or the connector could affect proper operation of the O2S. Take care when handling the O2S. Do not drop or damage the O2S.
  3. Fig 1: Disconnecting O2S Wiring Harness Connector
    G01985508Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the oxygen sensors (O2S) from the pup converter.
    CAUTION: The oxygen sensor may be difficult to remove when the engine temperature is below 118 Β°F (48 Β°C). Excessive force may damage the threads in the exhaust manifold.
Fig 2: Removing O2S From Pup Converter
G01985509Courtesy of SUZUKI OF AMERICA CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.