2004 Suzuki Swift +FACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: View of Fuel Tank
    GM1530532Courtesy of GENERAL MOTORS CORP.
  1. Connect the rear fuel hose.
  2. Install the fuel tank. Refer to Fuel Tank Replacement .
    3. Fig 2: View of Fuel Sender Assembly Access Cover
    GM1376163Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel pump access cover. Refer to Fuel Sender Assembly Replacement .
    4. Fig 3: View Of Undercarriage
    GM1530162Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel pipe.
  5. Install the fuel pipe mounting screws and cover
    6. Fig 4: View Of Pipe Clamps
    GM1530161Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel pipe mounting plastic bolt.
    7. Fig 5: View of Rear Fuel Hose
    GM1530527Courtesy of GENERAL MOTORS CORP.
  7. Connect the rear fuel hose to the fuel pipe.
    8. Fig 6: View of Front Fuel Hose
    GM1530526Courtesy of GENERAL MOTORS CORP.
  8. Connect the front fuel hose to the fuel pipe.
  9. Lower the vehicle.
    10. Fig 7: View of Fuel Hose/Pipes Assembly
    GM1530525Courtesy of GENERAL MOTORS CORP.
  10. Connect the fuel hose to the fuel rail.
  11. Connect the negative battery cable, if disconnected.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.