Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Suzuki XL-7 PlusFACTORY OEM SERVICE PROCEDURE
Torque Specifications
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|---|
| Generator Mounting Bolts | 17 (23) |
| Pulley Nut (60A/70A) | 87 (118) |
| Pulley Nut (80A/105A) | 82 (111) |
| INCH Lbs. (N.m) | |
| Body Ground Bolt | 71 (8) |
| "B" Terminal Inner Nut | 37 (4) |
| "B" Terminal Outer Nut | 71 (8) |
| Drive End Bearing Screws | 18 (2) |
| Rectifier "B" Bolt | 35 (4) |
| Rear End Cover Nuts | 44 (5) |
| Rear End Frame Nuts | 44 (5) |
| Rectifier Screws | 18 (2) |
| Regulator And Brush Holder Screws | 18 (2) |
| Terminal Plate Bolt | 35 (4) |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.