Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Suzuki XL-7 PlusFACTORY OEM SERVICE PROCEDURE
Generator Specifications
GENERATOR SPECIFICATIONS
| Application | Specification | ||||
|---|---|---|---|---|---|
| Brush Length | |||||
| 60A/70A | |||||
| Standard | .63" (16 mm) | ||||
| Limit (Minimum) | .08" (2 mm) | ||||
| 80A | |||||
| Standard | .413" (10.5 mm) | ||||
| Limit (Minimum) | .177" (4.5 mm) | ||||
| 105A | |||||
| Standard | .413" (10.5 mm) | ||||
| Limit (Minimum) | .059" (1.5 mm) | ||||
| Condenser (60A/70A) | .5uF | ||||
| Rotor Resistance | |||||
| 60A/70A | 2.5 - 2.9 ohms | ||||
| 80A | 2.9 ohms | ||||
| 105A (1) | 1.6 - 2.0 ohms | ||||
| Rotor Slip Ring | |||||
| Standard | .559 - .567" (14.2 - 14.4 mm) | ||||
| Limit (Minimum) | .504" (12.8 mm) | ||||
| Rotation | Clockwise viewed from pulley side | ||||
| Setting Voltage | |||||
| 60A/70A | 14.4 - 15.0V | ||||
| 80/105A | 14.2 - 14.8V | ||||
| Output (Maximum) | |||||
| 60A | 60A | ||||
| 70A | 70A | ||||
| 80A | 80A | ||||
| 105A | 105A | ||||
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Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.