Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Bench Testing: Brushes
Inspect brushes for cracks. Ensure brushes slide smoothly in brush holder. With brushes installed in brush holder, measure brush length from end of brush to the inner edge of the brush holder. See Fig 1 . See BRUSH LENGTH SPECIFICATIONS table. Replace brush if brush length is not within specification. See OVERHAUL .
| Application | In. (mm) | |
|---|---|---|
| Esteem | ||
| Standard Brush Length | .413 (10.50) | |
| Wear Limit | .351 (8.90) | |
| Grand Vitara & Vitara (85-Amp Generator) | ||
| Standard Brush Length | .413 (10.50) | |
| Wear Limit | .351 (8.92) | |
| Vitara (Except 85-Amp Generator) | ||
| Standard Brush Length | .63 (16.0) | |
| Wear Limit | .08 (2.0) | |
| Swift | ||
| Standard Brush Length | .63 (16.0) | |
| Wear Limit | .08 (2.0) | |
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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