1996 Suzuki Esteem GL, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pressure Test (Esteem)

  1. Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASEΒ  . Remove fuel inlet hose banjo bolt. Install fuel pressure adapter and gauge in banjo bolt hole. See Fig 1 .
  2. Verify battery voltage is 11 volts or greater. Turn ignition on to operate fuel pump for 3 seconds. Turn ignition off. Repeat 3-4 times, and check fuel pressure. See FUEL PUMP PERFORMANCEΒ  and REGULATED FUEL PRESSUREΒ  tables. Start engine. Measure fuel pressure at idle. Turn ignition off.
  3. If pressures are not within specification, check for defective fuel pump, pressure regulator or restriction in fuel system. See CIRCUIT TESTSΒ  . Repair as necessary. Remove fuel pressure gauge and reinstall fuel inlet hose. Start engine to ensure no fuel leakage exists.
Fig 1: Testing Fuel System Pressure
G95G32363Courtesy of SUZUKI OF AMERICA CORP.
FUEL PUMP PERFORMANCE

Application (1) psi (kg/cm2 )
Esteem (2) 38.4-44.0 (2.7-3.1)
(1) Key on and engine off.
(2) Pressure should maintain at least 28.4 psi (2.0 kg/cm2 ) for one minute after fuel pump is turned off.
REGULATED FUEL PRESSURE

Application (1) psi (kg/cm2 )
Esteem (2) 28.4-34.1 (2.0-2.4)
(1) With engine idling.
(2) Pressure should maintain at least 28.4 psi (2.0 kg/cm2 ) for one minute after fuel pump is turned off.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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