Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1995 Suzuki SamuraiFACTORY OEM SERVICE PROCEDURE
Valve Clearance
- Remove valve cover. Rotate engine until zero degree (TDC) timing mark of timing belt cover is in line with timing mark on crankshaft pulley.
- Ensure cylinder No. 1 is at TDC on compression stroke. Remove distributor cap. Ensure rotor is pointed upward at distributor hold-down bolt and to No. 1 terminal of distributor cap.
- Check the intake valve clearance of cylinders No. 1 and 2 and the exhaust valve clearance of cylinders No. 1 and 3. See the VALVE CLEARANCE SPECIFICATIONSΒ table.
- Turn crankshaft one complete revolution (360 degrees). Check intake valve clearance of cylinders No. 3 and 4 and exhaust valve clearance of cylinders No. 2 and 4.
- Measure valve clearance between adjustment screw and valve stem using feeler gauge. Adjust valves by loosening lock nut and turning adjusting screw until clearance is as specified. After adjusting clearance, tighten adjusting screw lock nut to 11.0-13.5 ft. lbs. (15-18 N.m). Recheck clearance.
VALVE CLEARANCE SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Engine Cold | ||
| Intake | .005-.007 (.13-.18) | |
| Exhaust | .006-.008 (.15-.20) | |
| Engine Hot | ||
| Intake | .009-.011 (.23-.28) | |
| Exhaust | .010-.011 (.25-.28) | |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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