1991 Suzuki Samurai JSFACTORY OEM SERVICE PROCEDURE

Pull-In Test

Connect test leads to starter. See Fig 1. Connect battery negative leads to starter housing and "M" terminal. Connect battery positive lead to "S" terminal. If starter pinion gear does not move out, replace solenoid.

Fig 1: Testing Solenoid Pull-In & Hold-In Coil Windings
G104888Courtesy of SUZUKI OF AMERICA CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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