1989 Suzuki SamuraiFACTORY OEM SERVICE PROCEDURE

Secondary Throttle Control Diaphragm

Remove 2 vacuum hoses from diaphragm. Plug one vacuum fitting and connect vacuum pump to other. Fully open primary throttle valve. Apply vacuum to diaphragm. Secondary throttle should open smoothly and hold while vacuum is applied. If not, check secondary throttle linkage for binding. If no problem is present, replace diaphragm.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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