Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1987 Suzuki Samurai BaseFACTORY OEM SERVICE PROCEDURE
Torque Specifications
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|---|
| Center Case Bolt | 10-17 (14-23) |
| Companion Flange Nut | 80-108 (109-147) |
| Countershaft Lock Plate Bolt | 7-12 (10-16) |
| Crossmember Bolt & Nut | 17-22 (23-30) |
| Front Case Bolt | 10-17 (14-23) |
| Oil Fill & Drain Plugs | 27-39 (37-53) |
| Transfer Case Mounting Bracket Bolt | 14-20 (19-27) |
| Transfer Case Mounting Nut | 19-25 (26-34) |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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