1987 Suzuki Samurai BaseFACTORY OEM SERVICE PROCEDURE

Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the windshield into the opening. Refer to ADHESIVE INSTALLATION OF STATIONARY WINDOWS (WINDSHIELD)  and ADHESIVE INSTALLATION OF STATIONARY WINDOWS (LIFTGATE) .
  2. Install the rearview mirror. Refer to INSTALLATION PROCEDURE .
  3. Install the windshield frame appliques. Refer to WINDSHIELD FRAME APPLIQUE REPLACEMENT .
  4. Install the interior windshield pillar garnish moldings. Refer to WINDSHIELD UPPER GARNISH MOLDING REPLACEMENT .
  5. Install the air inlet grille. Refer to AIR INLET GRILLE PANEL REPLACEMENT .
  6. Install the windshield wipers arms and blades. Refer to WIPER ARM REPLACEMENT .
  7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  8. Close the hood.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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