1987 Suzuki Samurai BaseFACTORY OEM SERVICE PROCEDURE

Fuel Evaporation System: Operation

When engine is not running, vapor from expanding fuel in fuel tank collect in expansion tank. From the expansion tank, vapor flows out of tank and into charcoal canister through liquid/vapor separator. Manifold vacuum then pulls vapor from canister into combustion chamber for burning when engine is running.

When ignition is off or engine is being cranked, the ECM keeps the bowl vent solenoid valve closed to allow float bowl vapor to flow to canister.

When engine is running, the ECM opens the bowl vent solenoid valve to allow float bowl vapor to flow through inner vent passage into carburetor bore.

Fig 1: Fuel Evaporation System
G37949Courtesy of SUZUKI OF AMERICA CORP.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.