2024 Subaru Ascent BaseFACTORY OEM SERVICE PROCEDURE

Extension Case: Installation

  1. Check the projection (A) of the knock pins.
    NOTE: When attached on the extension case cover side, install on the intermediate case side.

    Specification:Β 

    11.5 - 12.5 mm (0.45 - 0.49 in)

    G16389592Courtesy of SUBARU OF AMERICA, INC.
    G14611221Courtesy of SUBARU OF AMERICA, INC.
  2. Confirm that the shaft (A), parking pawl (B) and return spring (C) are firmly attached.
    G13622077Courtesy of SUBARU OF AMERICA, INC.
  3. Perform the following operations when replacing the extension case.
    1. Select the thrust bearing. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATIONΒ .
    2. Select the transfer reduction driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATIONΒ .
  4. Set the transfer reduction driven gear shim to the extension case with vaseline.
    G13622078Courtesy of SUBARU OF AMERICA, INC.
  5. Apply liquid gasket to the mating surface of the intermediate case as shown in the figure, and temporarily install the extension case.
    CAUTION: Be careful not to damage the oil seal of the extension case.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.