Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2023 Subaru Ascent BaseFACTORY OEM SERVICE PROCEDURE
Extension Case: Installation
- Check the projection (A) of the knock pins.NOTE: When attached on the extension case cover side, install on the intermediate case side.
Specification:Β
11.5 - 12.5 mm (0.45 - 0.49 in)
- Confirm that the shaft (A), parking pawl (B) and return spring (C) are firmly attached.
- Perform the following operations when replacing the extension case.
- Select the thrust bearing. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATIONΒ .
- Select the transfer reduction driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATIONΒ .
- Set the transfer reduction driven gear shim to the extension case with vaseline.
- Apply liquid gasket to the mating surface of the intermediate case as shown in the figure, and temporarily install the extension case.CAUTION: Be careful not to damage the oil seal of the extension case.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
