Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Transmission Assembly: Installation
- When having overhauled the transmission body, refer to "Preparation for overhaul". Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PREPARATION FOR OVERHAUL>PROCEDURE .
- Replace the differential side retainer oil seal with a new part. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>DIFFERENTIAL SIDE RETAINER OIL SEAL>REPLACEMENT .
- Install the CVTF cooler pipe No. 1. (Model with CVTF cooler (air cool))
Tightening torque:
35 N.m (3.6 kgf-m, 25.8 ft-lb)
- Install the transmission case cover (rear) to the transmission body.
Tightening torque:
8 N.m (0.8 kgf-m, 5.9 ft-lb)
- Install the rear cushion rubber to the transmission body. Ref. to TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
- Place the transmission body on the transmission jack.CAUTION:
Make sure that the support plates of transmission jack do not touch the oil pan.
- Strike and bend the transmission hanger with a rubber hammer etc. so that it gets in contact with the transmission case.CAUTION:
Do not apply extra overload or impact to the transmission case.
- Install the transmission body.NOTE:
- Adjust the position and angle of the transmission jack and engine body if necessary.
- Temporarily install the bolts and nuts which hold lower side of the transmission.
- Install the transmission rear crossmember. Ref. to TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
- Remove the transmission jack.
- Install the bolts which hold upper side of transmission.
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Tighten the bolts and nuts which hold lower side of the transmission.
Tightening torque:
50 N.m (5.1kgf-m, 36.9ft-lb)
- Connect a new CVTF CVT inlet hose and a new CVTF CVT outlet hose. (Model with CVTF cooler (air cool))
- Transmission sideNOTE:
- Face the marks (a) of CVTF CVT inlet hose and CVTF CVT outlet hose in the bottom direction.
- Align the claws and the centers of the claws of hose clamps (b) with the marks (a) of CVTF CVT inlet hose and CVTF CVT outlet hose.
- Set the hose clamps (b) so that the both ends of the marks (a) of CVTF CVT inlet hose and CVTF CVT outlet hose can be seen.
- CVTF cooler pipe No. 2 sideNOTE:
Set the hose clamps (a) as shown in the figure.
- Transmission side
- Connect the select cable.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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