Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Injector: Replacement
- Remove the fuel injector holder.
- Remove the C-ring (A) and slider washer (B).
- Remove the stopper ring (A).
- Remove the O-ring (B) and backup ring (C).
- Gradually expand the fuel injector seal and remove the fuel injector seal.CAUTION:
- Be careful not to apply too much force when pinching the fuel injector seal, or the fuel injector groove may be damaged.
- If the tip of the fuel injector assembly is hit or the assembly is dropped, replace the fuel injector assembly with a new part.
- Install the fuel injector seal.
- Remove carbon from area (A) shown in the figure (sides of fuel injector and the seal groove).CAUTION:
- Do not attempt to clean the tip.
- Do not use a wire-brush.
- If the tip of the fuel injector assembly is hit or the assembly is dropped, replace the fuel injector assembly with a new part.
- Set the ST1 on the fuel injector so that the tapered side (A) (with ST number printed) faces toward the tip of the fuel injector.
Preparation tool:Β
ST1: ADJUSTER (18271AA020)
- Install new fuel injector seal (A) on ST2.CAUTION: When setting the fuel injector seal on the ST2, be careful not to set it obliquely, or the seal is stretched and become hard to be fixed.
- Remove carbon from area (A) shown in the figure (sides of fuel injector and the seal groove).
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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