2021 Subaru Outback BaseFACTORY OEM SERVICE PROCEDURE

Transfer Clutch: Disassembly

  1. Remove the snap ring, and remove the transfer clutch plate set and pressure plate (rear side).
    G13950612Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ball bearing using ST1, ST2 and a press.
    CAUTION: Be careful not to drop the rear drive shaft.

    Preparation tool:Β 

    ST1: BEARING REMOVER (18767AA010)

    ST2: REMOVER (18723AA000)

    G13950613Courtesy of SUBARU OF AMERICA, INC.
  3. Compress the return spring using the ST and a press to remove the snap ring.

    Preparation tool:Β 

    ST: COMPRESSOR SPECIAL TOOL (18762AA001)

    G13950614Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the transfer clutch piston seal, return spring and transfer clutch piston.
    G13950615Courtesy of SUBARU OF AMERICA, INC.
  5. Blow compressed air through the hole shown in the figure, and remove the transfer clutch piston.
    G13950616Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.