Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Reduction Driven Gear: Installation
- Install the thrust bearing as shown in the figure.NOTE: Make sure to install in the right direction.
- Install the roller bearing.
- Install the transfer drive gear and oil spacer as a unit.
Tightening torque:Β
17 N.m (1.7 kgf-m, 12.5 ft-lb)
- Install a new O-ring.NOTE: Apply CVTF to the O-rings.
- Install the lubrication pipe.
Tightening torque:Β
17 N.m (1.7 kgf-m, 12.5 ft-lb)
- Select the transfer drive gear shim.
- Using the ST, measure the height "H1" from the ST end face to the ball bearing catch surface (extension case side).
Preparation tool:Β
ST: GAUGE (499575600)
- Using the ST, measure the height "H2" from the ST end face to the transmission case mating surface.
Preparation tool:Β
ST: GAUGE (499575600)
- Using the following calculation, select an appropriate thickness "T" of the transfer drive gear shim.NOTE: Adjust using 1 - 3 pieces.
T = H1 - H2 - 0.05 - 0.25 mm (0.002 - 0.010 in)
T Transfer drive gear shim thickness (mm (in)) H1 Measured value (mm (in)) of step (1) H2 Measured value (mm (in)) of step (2) 0.05 - 0.25 mm (0.002 - 0.010 in) Clearance specification
- Using the ST, measure the height "H1" from the ST end face to the ball bearing catch surface (extension case side).
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PARKING PAWL>INSTALLATIONΒ .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSFER DRIVEN GEAR>INSTALLATIONΒ .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
