2021 Subaru Outback BaseFACTORY OEM SERVICE PROCEDURE

Ball Joint: Installation

CAUTION: For parts which are not reusable, always use new parts.
  1. Install the ball joint COMPL to the front axle housing.
    CAUTION:
    • Do not apply grease to the tapered portion of ball stud.
    • Be careful not to damage the boot of the joint.
    • Before tightening, make sure the bottom surface of front axle housing and stepped section of ball joint COMPL are in contact.

    Tightening torque:Β 

    50 N.m (5.1 kgf-m, 36.9 ft-lb)

    G13949554Courtesy of SUBARU OF AMERICA, INC.
  2. Install the ball joint COMPL into the arm COMPL front.
    1. Connect the ball joint COMPL to the arm COMPL front.
      NOTE: If the ball stud hole and the cutout portion of the castle nut are not aligned after tightening, tighten the castle nut within the range of 60Β° to align with each other.

      Tightening torque:Β 

      39 N.m (4.0 kgf-m, 28.8 ft-lb)

    2. Insert a new cotter pin, and bend it around the castle nut to form an anchor shape.
  3. Install the front wheels. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
  4. Inspect the wheel alignment and adjust if necessary.
  5. Perform the following adjustments using Subaru Select Monitor.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.