2021 Subaru Outback BaseFACTORY OEM SERVICE PROCEDURE

Intermediate Case: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transfer reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>REMOVALΒ .
  2. Remove the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>ELECTRIC FLUID PUMP>REMOVALΒ .
  3. Remove the bolt which secures the transmission hanger (A) and intermediate case.
    G13951234Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the intermediate case using a plastic hammer and a crowbar wrapped with protection tape at the points shown in the figure.
    G13951235Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the O-rings.
    G13951236Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the thrust bearing.
    G13951237Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the planetary gear and forward clutch drum as a single unit.
    G13951238Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the washer.
    G13951239Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the CVTF filter.
    G13951240Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the liquid gasket from the intermediate case and transmission case.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.