2021 Subaru Forester BaseFACTORY OEM SERVICE PROCEDURE

Transfer Clutch: Installation

  1. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
    G10218706Courtesy of SUBARU OF AMERICA, INC.
  2. Select the transfer driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>ADJUSTMENTΒ .
  3. Remove the transfer clutch from the extension case.
  4. Attach the selected transfer driven gear shim to extension case with vaseline
  5. Install a new seal ring to the transfer clutch.
    NOTE: Apply CVTF to the seal rings.
  6. Install a new seal ring to the transfer driven gear.
    NOTE: Apply CVTF to the seal rings.
  7. Install the transfer clutch.
  8. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATIONΒ .
  9. Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Electric Fluid Pump>INSTALLATIONΒ .
  10. Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Assembly>INSTALLATIONΒ .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.