Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Pipe Assembly: Installation
- Temporarily tighten the hose bracket bolt.
- Install the plastic clip to the pressure hose and suction hose.CAUTION: Align the installation position of the plastic clip with the protector edge of the suction hose.
- Connect the suction hose and return hose to the reservoir tank.CAUTION: Firmly insert the plastic clip of return hose to the bracket.
- Tighten the hose bracket bolt.
Tightening torque:Β
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Connect the suction hose and pressure hose to the oil pump. Tighten the eyebolt of pressure hose.
Tightening torque:Β
40 N.m (4.1 kgf-m, 29.5 ft-lb)
- Temporarily connect the pressure hose to feed pipe and return hose to return pipe. Temporarily tighten the bolt of clamp E.NOTE: Make sure that the character "8" on each clamp is positioned on the opposite side, as shown in the figure.
- Tighten clamp E.
Tightening torque:Β
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Tighten the pressure hose to feed pipe and return hose to return pipe.
Tightening torque:Β
15 N.m (1.5 kgf-m, 11.1 ft-lb)
- Connect pipes A and B to the four pipe joints of the gearbox.
Tightening torque:Β
Cylinder side: 27 N.m (2.8 kgf-m, 19.9 ft-lb)
Gear housing side: 17 N.m (1.7 kgf-m, 12.5 ft-lb)
- Install the front crossmember support plate and jack-up plate.
- Install the under cover. Refer to EXTERIOR/INTERIOR TRIM>FRONT UNDER COVER>INSTALLATION .
- Lower the vehicle.
- Tighten the bolts which hold the hose bracket.
Tightening torque:Β
10 N.m (1 kgf-m, 7.4 ft-lb)
- Install the air intake duct. Refer to INTAKE (INDUCTION) (STI)>AIR INTAKE DUCT>INSTALLATION .
- Connect the battery ground terminal.
- Fill with the specified fluid.CAUTION: Never start the engine before filling with fluid; otherwise the vane pump may become seized.
- Finally, check the clearance between pipes or hoses as shown in the figure indicated in "General Diagnostic Table". Refer to POWER ASSISTED SYSTEM (POWER STEERING)>GENERAL DIAGNOSTIC TABLE>INSPECTION>CLEARANCE CHECK (HYDRAULIC TYPE)Β .
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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