Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2019 Subaru BRZ Limited, Automatic TransFACTORY OEM SERVICE PROCEDURE
Injector ASSY (FA20/Direct Fuel Injection): Installation
- Fuel injector seal installation
- Use the engine conditioner to remove the carbon on engine oil on the side surface and seal groove of injector shown in the figure.CAUTION:
- Do not clean the tip portion.
- Do not use a wire brush etc.
- If the tip of fuel injector ASSY is bumped or dropped, replace the fuel injector ASSY with a new one.
- Apply engine oil to the inner periphery of SST (guide) and set it on the injector so that the taper surface faces toward the tip side of injector.
SST 09260-39020Β
- Install a new fuel injector seal to the SST (holder).
SST 09260-39020Β
CAUTION: When setting the fuel injector seal on the SST (holder), the seal is stretched and it is difficult to correct if the seal is set at an angle. - Set the SST (holder) with the fuel injector seal to the tip of injector and push down the fuel injector seal with fingers to install it in the injector groove shown in the figure.
SST 09260-39020Β
CAUTION: Make sure the fuel injector seal is completely fitted in the groove for its entire circumference. - While holding the fuel injector seal (connector side) lightly with the SST (holder), pull up the SST (guide) toward the injector tip side slowly and seat the fuel injector seal in the injector groove.
SST 09260-39020Β
CAUTION: Be careful not to pinch the fuel injector seal between the SST (guide) and injector groove. If it is pinched, replace it with a new one. - Pull up the SST (guide) toward the injector tip side slowly and hold the SST for 5 sec. or more when the fuel injector seal on the connector side reaches to the straight portion of SST (guide) in order to correct the fuel injector seal.
SST 09260-39020Β
CAUTION: Be careful not to pinch the fuel injector seal between the SST (guide) and injector groove. If it is pinched, replace it with a new one.
- Use the engine conditioner to remove the carbon on engine oil on the side surface and seal groove of injector shown in the figure.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
