Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
CROSSTREK Model
- Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.WARNING: A helper is required to perform this work.
- Tighten the bolts of the fuel tank band in the order shown in the figure.
Tightening torque:Β
33 N.m (3.4kgf-m, 24.3ft-lb)Β
- Connect the fuel delivery tube to the fuel delivery pipe. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE A)Β .
- Connect the vent tube (A) to the canister. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE F)Β .
- Connect the circulate tube (B) to the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE D)Β .
- Connect the fuel filler hose to the fuel filler pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Delivery and Evaporation Lines>INSTALLATION>FUEL FILLER HOSE CONNECTIONΒ .
- Install the rear differential.
T-type:Β
Ref. to DIFFERENTIALS>Rear Differential (T-type)>INSTALLATION .
VA-type:Β
Ref. to DIFFERENTIALS>Rear Differential (VA-type)>INSTALLATION .
- Install the rear exhaust pipe and muffler.
Rear exhaust pipe:Β
Ref. to EXHAUST (H4DO)>Rear Exhaust Pipe>INSTALLATION .
Muffler:Β
Ref. to EXHAUST (H4DO)>Muffler>INSTALLATION .
- Install the fuel tank protector. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Tank Protector>INSTALLATIONΒ .
- Lower the vehicle.
- Connect the connector to the fuel sub level sensor.
- Install the service hole cover of fuel sub level sensor.
- Connect the connector to the fuel pump.
- Install the service hole cover of fuel pump.
- Install the rear seat cushion. Ref. to SEATS>Rear Seat>INSTALLATION .
- Connect the battery ground terminal. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
