2016 Subaru WRX BaseFACTORY OEM SERVICE PROCEDURE

Section 30 (Engine Intake System (Induction)): Intercooler: Removal

WARNING: This page is about a different car, the 2022 Subaru WRX. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the bolts which secure the intercooler, and remove the intercooler stay RH from the intake manifold assembly.
    G14610480Courtesy of SUBARU OF AMERICA, INC.
  2. Release the lock of spring (A) of intake duct No. 2, and remove the intercooler and the intake duct No. 3 as a single unit.
    NOTE:

    Move the both ends (a) of the spring to the cutouts (b) of the intake duct No. 2 using a flat tip screwdriver wrapped with protection tape.Β 

    G14610467Courtesy of SUBARU OF AMERICA, INC.
    G14610482Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the bolt securing the vacuum pipe assembly stay to the intercooler stay LH. (MT model)
    G14610483Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the intercooler stay LH from the intake manifold assembly.
    G14610484Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.