2016 Subaru Crosstrek BaseFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Installation

  1. Install the engine wiring harness. < Ref. to INSTALLATIONΒ , Engine Wiring Harness. >
  2. Install the intake manifold to the tumble generator valve assembly.
    NOTE: Use a new gasket.

    Tightening torque:Β 

    8.3 N.m (0.8 kgf-m, 6.1 ft-lb)Β 

    Fig 1: Locating Intake Manifold Bolts Of Tumble Generator Valve Assembly
    G09475488Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the fuel delivery tube and evaporation hose.
    1. Connect the evaporation hose to fuel pipe assembly.
      Fig 2: Locating Evaporation Hose Clamp Of Fuel Pipe Assembly
      G09475487Courtesy of SUBARU OF AMERICA, INC.
    2. Connect the quick connector of the fuel delivery tube to the fuel pipe assembly, and secure the fuel delivery tube using clip (A).
      CAUTION:
      • Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
      • When connecting the quick connector, make sure to insert it all the way in before locking the slider.
      • When it is difficult to lock the slider, check that the connector is fully inserted.
      • After locking the slider, check again that the quick connector is securely connected.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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