Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Intake Manifold: Assembly
- Apply liquid gasket to the nipple threads, and install the nipple to the intake manifold.
Liquid gasket:
THREE BOND 1105 (Part No. 004403010) or equivalent
Tightening torque:
23 N.m (2.3 kgf-m, 17.0 ft-lb)
- Install the tumble generator valve assembly onto intake manifold.NOTE: Use new O-rings.
Tightening torque:
8.3 N.m (0.8 kgf-m, 6.1 ft-lb)
- Install the fuel injector pipe.
- Connect fuel hoses to the fuel injector pipe and the fuel pipe. < Refer to CONNECTING THE FUEL DELIVERY HOSE, FUEL RETURN HOSE AND FUEL HOSE , INSTALLATION, Fuel Delivery, Return and Evaporation Lines. >
- Secure the fuel injector pipe RH to intake manifold with bolt.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Secure the fuel pipe to intake manifold with bolts.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the fuel injector.NOTE: Use new O-rings, rubbers and seal rings.
- RH side
- LH side
- Secure the fuel injector pipe to intake manifold with bolts.
Tightening torque:
19 N.m (1.9 kgf-m, 14.0 ft-lb)
- RH side
- LH side
- Secure the fuel injector pipe LH to intake manifold with bolt, and connect the pressure regulator vacuum hose to the intake manifold.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the PCV pipe (A), harness assembly (B), intake duct (C), brake booster vacuum hose (D) and vacuum hose (E) to the intake manifold.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Connect the connector to the fuel injector and the tumble generator valve assembly.
- RH side
- LH side
- Install the throttle body to the intake manifold.NOTE: Use new O-rings.
Tightening torque:
8 N.m (0.8 kgf-m, 5.9 ft-lb)
- Connect the connector to the throttle position sensor.
- Connect the vacuum hose to the intake duct and the fuel pipe, then connect the connector to the purge control solenoid valve 2.NOTE: Connect the vacuum hose as shown in the figure.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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