Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Tank: Installation
- Install the fuel tank to the vehicle.WARNING: A helper is required to perform this work.
- Lift the fuel tank with the transmission jack.
- Mount the fuel tank to the vehicle with a jack.
- Install the fuel tank band that holds the fuel tank.
Tightening torque:
33 N.m (3.4 kgf-m, 24.3 ft-lb)
- Connect evaporation hose (A), connector (B) and fuel filler hose (C).
- Install the rear suspension assembly. Ref. to INSTALLATION , Rear Sub Frame.
- Install the clip that holds the harness.
- Lower the vehicle.
- Install the rear wheels.
Tightening torque:
Chromed plated wheel
150 N.m (15.3 kgf-m, 110.6 ft-lb)
Other than above
120 N.m (12.2 kgf-m, 88.5 ft-lb)
- Connect the quick connector of the fuel delivery hose. Ref. to INSTALLATION , Fuel Delivery & Evaporation Lines.
- Install the service hole cover of fuel sub level sensor.
- Install the service hole cover of fuel pump.
- Push on the grommet (B) to install it to the service hole cover.
- Tighten the bolt (A).
- Connect the connector (C).
- Install the second seat. Ref. to INSTALLATION , Second Seat.
- Install the fuse of fuel pump to the main fuse box.
- Connect the ground cable to battery.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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