2009 Subaru Outback LimitedFACTORY OEM SERVICE PROCEDURE

Extension Case: Installation

  1. Apply Vaseline to the contact surface, and attach the selected thrust needle bearing to the end surface of the reduction drive gear.
    NOTE: Install the thrust needle bearing in the correct direction.
  2. Install a new gasket.
  3. Install the extension case to transmission case.
  4. Tighten bolts to secure the extension case.

    Tightening torque: 25 N.m (2.5 kgf-m, 18.4 ft-lb)Β 

    Fig 1: Identifying Extension Case Mounting Bolts
    G05661769Courtesy of SUBARU OF AMERICA, INC.
  5. Install the rear vehicle speed sensor.

    Tightening torque: 7 N.m (0.7 kgf-m, 5.2 ft-lb)Β 

    Fig 2: Identifying Rear Vehicle Speed Sensor
    G06337248Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transmission assembly. Refer to INSTALLATIONΒ , Automatic Transmission Assembly.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.