2008 Subaru Outback Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Section 12 (Starting/Charging Systems (H4SO)): Generator: Disassembly

WARNING: This page is about a different car, the 2006 Subaru Outback and 2006 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the four through-bolts.
    Fig 1: Locating Generator Through-Bolts
    G04997962
  2. Use a drier to heat the rear cover (A) portion to 50Β°C (122Β°F).
    Fig 2: Applying Heat To Portion Of Rear Cover
    G04997963
  3. Insert the end of a flat tip screwdriver into the gap between stator core and front cover. Pry these apart to disassemble.
    Fig 3: Inserting End Of Flat Tip Screwdriver Into Gap Between Stator Core And Front Cover
    G05017452
  4. Using a vise, support the rotor and remove the pulley bolt.
    Fig 4: Holding Rotor And Removing Pulley Nut
    G04997965
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.