2006 Subaru Outback i, AutomaticFACTORY OEM SERVICE PROCEDURE

B: Installation

Install in the reverse order of removal.

NOTE:
  • Use a new gasket.
  • Make sure the sealing portion is free from fuel or foreign matter before installation.
  • Align protrusion (A) of the gasket to the position shown in the following figure.
  • Align protrusion (B) of the fuel sub level sensor to the cut out in the fuel sublevel sensor upper plate.
  • Tighten the bolts in the sequence shown in the figure, to the specified torque.

    Tightening torque:Β 

    4.4 N.m (0.45 kgf-m, 3.2 ft-lb)Β 

    Fig 1: Identifying Bolts Tighten Sequence
    G05016929
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.