2006 Subaru Outback XT, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Sub Level Sensor: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel.
  1. Drain fuel. < Ref. to DRAINING FUELΒ , PROCEDURE, Fuel. >
  2. Remove the rear seat.
  3. Remove the service hole cover.
    1. Remove bolt (A).
    2. Push the grommet (B) down and remove the service hole cover.
      Fig 1: Identifying Service Hole Cover Grommet And Bolt
      G05016866
  4. Disconnect the connector from fuel sub level sensor.
    Fig 2: Identifying Fuel Sub Level Sensor Connector
    G05018572
  5. Disconnect the quick connector, then disconnect the fuel delivery hose, return hose and jet pump hose. < Ref. to REMOVALΒ , Fuel Delivery, Return and Evaporation Lines. >
  6. Remove the nuts and bolts which install fuel sub level sensor on fuel tank.
    Fig 3: Identifying Jet Pump Hose And Return Hose
    G05017925
  7. Remove the fuel sub level sensor.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.