2006 Subaru Outback XT, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Sub Level Sensor: Installation

Install in the reverse order of removal.

NOTE:
  • Use a new gasket.
  • Make sure the sealing portion is free from fuel or foreign matter before installation.
  • Align the protrusion (A) of gasket with the position shown in the figure.
  • Align the protrusion (B) of fuel sub level sensor with the cutout on the upper plate of fuel sub level sensor.
  • Tighten the nuts and bolts to the specified torque in the order as shown in the figure.

Tightening torque:Β 

4.4 N.m (0.45 kgf-m, 3.2 ft-lb)Β 

Fig 1: Identifying Tightening Sequence Of Nuts And Bolts
G05016929
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.